Gas Permeability Analyser - AUTO N53/1 - Hylec Controls

Gas Permeability Analyser - AUTO N53/1

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The Gas Permeability Analyser AUTO N53/1 is developed based on the test principle of the differential pressure method, designed and manufactured in accordance with GB/T 1038, ISO 2556 and other standards. The distinctive drawer-type diaphragm test chamber enhances operational convenience. It is suitable for gas permeability testing of films, sheets, paper, packaging and related materials in the fields of food, medicine, medical equipment, daily chemicals, photovoltaic electronics, etc. The instrument caters to a wide range of high, medium, and low gas barrier materials, ensuring high-efficiency gas transmission rate detection.

Test Principle The AUTO N53/1 gas permeability tester employs the differential pressure method. The processed sample is positioned between the upper and lower chambers. A vacuum pump evacuates the entire gas circuit system, followed by the introduction of an atmospheric pressure experimental gas to the upper chamber, creating a constant pressure difference between the upper and lower chambers. Under the influence of the pressure gradient, gas permeates from the upper cavity to the lower cavity through the film. The system calculates barrier performance parameters, including gas permeability, based on the pressure change in the lower cavity.

Standards ISO 15105-1, ISO 2556, ASTM D1434, JIS K7126-1, YBB 00082003

Technical Parameters

  • Test Range: 0.01~5000 cm3/(m2·24 h·0.1 MPa)
  • Resolution: 0.0005 cm3/(m2·24 h·0.1 MPa)
  • Temperature Control Range: 15~60℃
  • Temperature Control Accuracy: ±0.1℃
  • Vacuum Degree: <20 Pa
  • Vacuum Resolution: 0.01 Pa
  • Test Pressure: 0.1 MPa
  • Test Gas: O2, CO2, N2, etc.
  • Permeability Surface Area: 50.24 cm2
  • Sample Size: Φ110 mm
  • Sample Thickness: ≤2 mm
  • Number of Samples: 3 pieces
  • Dimensions: 420 mm (L) x 564.5 mm (W) x 690 mm (H)
  • Test Pressure: 10 kPa-210 kPa (Arbitrary setting)
  • Power: 1150 W
  • Power Supply: AC 220V, 50Hz

Features

  • Unique Cavity Design for Convenience The upgraded vertical drawer cavity design offers one-key opening and closing convenience, facilitating an efficient upgrade. The fully automatic pneumatic clamp simplifies sample clamping, making it convenient, labour-saving, and ensuring excellent sealing performance.
  • Patented Core Technology for Efficient and Accurate Testing Patented automatic differential pressure maintaining technology ensures automatic pressure difference maintenance (arbitrarily adjustable) with a built-in high-precision pressure sensor featuring a 0.01 Pa resolution, providing good stability and a low failure rate. Water-cooled temperature control technology, an imported original temperature sensor, and automatic temperature adjustment ensure precision to 0.1 ℃. Equipped with an originally imported vacuum pump, achieving an ultimate pressure of 0.1 Pa, high vacuum pumping efficiency, and low noise.
  • High Throughput, Wide Range, and High Applicability The instrument includes 3 chambers with independent data, meeting high-throughput testing needs with a measurement accuracy of 0.001 cm3/(m2·24 h·0.1 MPa). The measurement range of 0.02~50000 cm3/(m2·24 h·0.1 MPa) covers a wide range, addressing testing requirements for high, medium, and low barrier materials. With additional accessories, it accommodates gas permeation testing for bottles, bags, bowls, and other packaging. Simultaneously, it supports permeability testing for different gases such as oxygen, carbon dioxide, nitrogen, and air.
  • Excellent Appearance with Convenient Control and Real-Time Visualisation The product is artistically designed with ergonomic and technical aesthetics considerations, featuring exquisite 3D printed shells, smooth lines, a fashionable appearance, and a novel design. Fully automatic operation with one-key test, automatic judgment, and automatic shutdown. Real-time display of five sets of curves, including transmittance-time, temperature-time, upper chamber pressure-time, lower chamber pressure-time, differential pressure change-time, with preview and hide functions.
  • Intelligent Operating System with Global Certification A self-developed intelligent operating system with modular icons, fashionable color matching, user-friendly settings, and intuitive operation. Adheres to GMP appendix computer system design, allowing flexible test process parameter settings to meet different standard requirements. Features audit trail functionality for log tracking and test tracking, meeting data traceability needs. Adjustable system operation authority levels. Supports intelligent statistical analysis and standard deviation analysis of multiple data. Simultaneously, the system can be expanded, such as integration with laboratory LIMS systems. Personalised test reports can be configured, supporting multiple data output formats, electronic signatures, and online submission of audit reports. Globally certified, with language settings available in Chinese and English.
  • Lab Intelligent IoT Platform The instrument connects to the IoT platform for network digital management. Users can log in remotely to the IoT platform, authorise access to the instrument software interface, and utilise functions such as managing experimental data, remote diagnosis, and troubleshooting. Customers can independently download required instrument information, documents, and operation videos from the platform.

Application Area

  • Film Gas permeability testing of various plastic films (PP/PET/PE/PVC/BOPP/CPP, etc.), plastic composite films, paper-plastic composite films, metal composite films, co-extrusion films, aluminised films, degradable packaging films (PLA/PBAT/ Gas permeability test of membrane materials such as PBS, etc.
  • Sheet Gas permeability testing of solid pharmaceutical hard sheets (PP/PVC/PTP, etc.), metal composite sheets, rubber sheets, and other sheet materials.
  • Paper and Cardboard Gas permeability testing of paper and cardboard, including coated paper, carbon paper, silicone paper, aluminised paper, paper-aluminum-plastic composite sheets, etc.
  • Medicinal Stickers, Warm Stickers Gas permeability testing of medical plaster treatment patches, warm patches, dysmenorrhea patches, and other patches.
  • Hygiene Products Gas permeability testing for sanitary napkins, pads, and other sanitary products.
  • Package Gas permeability testing of wine bottles, cola bottles, peanut oil barrels, Tetra Pak packaging, vacuum packaging bags, three-piece cans, cosmetic packaging, toothpaste tubes, jelly cups, yogurt cups, and other plastic, rubber, paper, paper-plastic composite, glass, metal bottles.