Modular, Fully Automatic Hardness Testing for Elastomers, Plastics, Foams and Composite Materials

The digi test II is an advanced, modular hardness testing system designed for fully automatic measurement of Shore, VLRH, and IRHD hardness values across a wide range of materials, including elastomers, plastics, flexible materials, composite materials, and foams.

Combining precision measurement technology with flexible modular design, the digi test II provides accurate, repeatable, and operator-independent hardness testing for research and development, production environments, and quality control laboratories.

With interchangeable measuring devices, automated test procedures, and support for a wide range of sample geometries, the digi test II delivers a versatile solution for testing diverse product portfolios.

Standards

• ASTM D2240
• ASTM D1415
• DIN EN ISO 868
• DIN ISO 48-2
• DIN ISO 48-3
• DIN ISO 48-4
• NFT 46-003
• TD 00002001
• TD 00002002

Measuring Methods

The digi test II supports a comprehensive range of hardness measurement methods:

Shore Hardness

• Shore A
• Shore A0
• Shore D
• Shore 0
• Shore 00
• Shore 000
• Shore 000S
• Shore E
• Shore B
• Shore C
• Shore D0
• Micro Shore A
• Micro Shore D
• Shore AM
• Shore M

IRHD Hardness

• IRHD L
• IRHD N
• IRHD M
• IRHD H

Additional Methods

• VLRH

Applications

The digi test II is suitable for hardness testing of:

• Elastomers
• Rubber materials
• Plastics
• Flexible materials
• Composite materials
• Polymer components
• Foam materials

The modular design enables accurate testing of a wide range of sample geometries, including:

• Flat surfaces
• Sloped surfaces
• Convex shapes
• Concave shapes

With advanced positioning technology, the system ensures precise measurement results even on complex component geometries.

Product Overview

The digi test II provides maximum flexibility in automated hardness testing through a modular, expandable platform. Measuring devices for Shore, VLRH, and IRHD testing can be exchanged quickly and easily without tools, allowing users to switch between different testing methods in only a few steps.

The integrated electronic control unit automatically identifies the selected measuring device and configures the correct test method. A user-friendly menu guides operators through the measurement process, reducing setup time and eliminating potential user errors.

Fully automatic testing minimises operator influence, ensuring consistent and highly reproducible results. Advanced centring and positioning systems support accurate alignment of individual specimens or multiple samples, with options including automatic positioning and laser-assisted guidance.

All measurement data can be displayed, analysed, and exported through the BareissOne software platform for efficient documentation and quality management.

Key Features

Modular and Expandable Design

The digi test II adapts to changing testing requirements through interchangeable measuring devices covering a wide range of Shore, IRHD, and VLRH methods.

Without requiring tools, users can quickly change measurement configurations to suit different materials and applications.

This makes the digi test II an ideal solution for:

• Laboratory testing
• Product development
• Production control
• Quality assurance
• Material research

One System for Multiple Sample Geometries

The flexible modular design enables accurate hardness testing across a variety of component shapes.

Whether testing flat, angled, convex, or concave surfaces, the digi test II delivers precise results through advanced positioning technology.

The approach system enables measurements from sample thicknesses as low as 0.7 mm, expanding testing possibilities for thin and complex specimens.

Fully Automatic Testing with Minimal User Influence

The digi test II ensures consistent measurement conditions through:

• Automated test sequences
• Automatic measuring device recognition
• Precise specimen alignment
• Integrated positioning systems
• Optional laser-guided positioning

This eliminates manual adjustment errors and improves repeatability between operators and test locations.

Advanced Material Analysis

Beyond standard hardness measurements, the digi test II provides additional insight into material behaviour.

Optional analysis functions allow users to evaluate:

• Material flow curves
• Hysteresis behaviour
• Additional characteristic material properties

This provides deeper understanding of material performance beyond a single hardness value.

BareissOne Software Platform

The BareissOne software platform provides centralised management, analysis, and documentation of measurement data from Bareiss testing instruments.

Features include:

• Central storage of measurement results
• Statistical evaluation of test data
• User administration
• Automatic test report generation
• Individual test sequences
• Complex testing workflows
• USB data transfer

Whether performing single measurements or extensive test series, BareissOne provides efficient and reliable data management for modern quality control environments.

Additional Features

• Height-adjustable mounting arm for different sample sizes
• Suitable for automation solutions
• Optional temperature-controlled measurements
• Customised solutions available for specialised applications
• Wide range of positioning and measuring accessories
• USB interface for convenient data transfer

Benefits

• Fully automatic hardness testing system
• Measures Shore, VLRH, and IRHD hardness
• Suitable for elastomers, plastics, foams, and composites
• Modular design allows future expansion
• Tool-free exchange of measuring devices
• Supports multiple sample geometries
• Testing from sample thicknesses of 0.7 mm
• Reduced operator influence
• Highly repeatable measurement results
• Advanced material analysis capabilities
• Integrated data management with BareissOne
• Suitable for laboratory, production, and quality control applications

Typical Industries

• Rubber manufacturing
• Automotive
• Aerospace
• Medical devices
• Plastics manufacturing
• Polymer research
• Consumer products
• Industrial components
• Quality assurance laboratories
• Research and development facilities