Battery Pack Nail Penetration and Crush Tester - Hylec Controls

Battery Pack Nail Penetration and Crush Tester

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Battery Pack Nail Penetration and Crush Tester

The battery pack nail penetration and crush test is used to simulate the battery penetration test of a sharp object during packaging, transportation, storage, use and disposal. The test results are used to evaluate the safety performance of the battery.


  • Pressure, deformation, total voltage or single cell voltage can be used as control variables alone or in combination. When any condition reaches the set value, the test is stopped.
  • After the end of the extrusion test, keep the stroke unchanged, avoiding the expansion of the battery and causing the extrusion head to move back.
  • Battery Pack Nail Penetration and Crush Tester total voltage, cell voltage, temperature, speed, displacement, data recording and data curve

  • The surveillance camera system monitors the shape change of the object during the test in real time and records it in the video database.

  • Can cooperate with the laboratory smoke purification pumping system to discharge the gas and its dust out of the outdoor cleaning and filtering

  • Experimental area is composed of high temperature resistant, corrosion resistant and flame retardant components. It is designed to enhance the damage caused by fire and explosion during the test and is discharged with the air duct.

  • Remote control monitoring system All control parameter settings, data collection, video recording can be operated by a computer >30m away




Sample space(W*D*H)

3000*1200*500mm (can be customized)

External size(W*D*H)


Pressure range


Pressure accuracy


Pressure control method

Hydraulic control

Equipment structure

C type / four column three board

Displacement stroke


Displacement accuracy

Extrusion: ±0.1mm

Acupuncture: ±0.05mm

Data acquisition rate


Extrusion speed range


Needle speed range


Test conditions

Strength/displacement (deformation)

One of the three voltages

Or any combination

Control way

Touch screen + remote PC control

Alarm function

Foldable three-color lamp, abnormal operation alarm

Protective function

Door security with explosion-proof chain (closed)

Voltage acquisition

Total voltage

0-100V, 0-1000V

Number of channels

Standard 1 channel

Cell voltage


Number of channels

Standard 8 Road (according to customer needs)


Total voltage: 0.3%FS; Cell voltage: 0.15%F5

Temperature collection

Collection range


Number of channels

Standard 8 Road (according to customer needs)



Power supply



Risk Disclaimer for Supplying Battery Testing Equipment

Battery testing involves inherent risks and can be hazardous. All testing equipment should only be operated by qualified and trained personnel who understand the risks involved and how to mitigate them. Before operating, it is important to read and understand the manufacturer's instructions and safety guidelines. Failure to do so could result in serious injury or death.

By operating the battery test equipment, you acknowledge that you understand and assume the risks involved in battery testing, including but not limited to: electric shock, moving parts, heat, fire, noise, chemicals, explosion and other potential hazards. You also acknowledge that you are responsible for wearing appropriate safety equipment, such as protective clothing, helmets, goggles, earplugs, and gloves.

You understand that the use of battery test equipment may result in injury, disability, or death, and that you release the manufacturer, seller, and any related parties from any and all liability for any damages or injuries that may occur as a result of operating the equipment.

By operating battery test equipment, you acknowledge that you have read and understand this risk disclaimer and that you assume all risks associated with operating the equipment.

If you have any questions or concerns regarding the operation of the equipment, please consult with a qualified professional before use.

Thank you for your attention to this important safety information.